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Horizontal Boring Machine Job Work in Mumbai, Thane

Horizontal Boring Machine Job Work in Mumbai, Thane | SRN Industries
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SRN Industries is a dominant horizontal boring machine job work and service provider in Mumbai and Thane. For simplifying tasks in multiple types of industries, such as automotive, aerospace, heavy engineering and tool and die-making industries, We offer our horizontal boring machine job work.

We have included new technological machines, such as CNC horizontal boring machines, for simplifying multiple amounts of tasks such as drilling, boring, milling and reaming holes. This process can be used for aligning the irregular components into regular shapes and parts with sizable surface areas. We have mentioned below the multiple types of horizontal boring machine job work, its benefits and various applications. Let’s check them one by one!

Multiple types of horizontal boring machine job work tasks or processes, which we offer:

Being a former horizontal boring machine job work service and provider in PCMC, Chakan, Talegaon, Ranjangaon, Bhosari, and Pune. We offer multiple amounts of tasks for reducing complexity with the help of new technological machines:

  • Boring: It is a primary process in our horizontal boring machine job work, where it can creates or enlarges the existing holes by giving more finishing and meets the specific size, accuracy and surface finish requirement. This can be done through various processes, such as:
    • Internal Boring: This process involves enlarging pre-drilled or cast holes by removing a small amount of material, allowing for a snugger fit between components. Its high level of precision makes it a go-to method in demanding industries like manufacturing and aerospace, where accuracy is paramount
    • Deep-hole Boring: To ensure tools remain rigid and stable, a process called deep-hole boring is used. This involves creating long, cylindrical holes in workpieces, typically where the diameter is quite deep. This technique is essential in industries like oil and gas, power generation, and shipbuilding, where large components like pipelines and hydraulic parts require precise and deep holes.
  • Drilling: Our horizontal boring machine job work involves creating new holes in various surfaces or workpieces. We're experts in this process and can produce large, precise, and rigid holes without any issues. Our expertise covers a range of processes, such as:
    • Heavy-Duty Drilling: With the help of new technological machineries such as CNC horizontal boring machines, the creation of larger and more complex holes in large workpieces can be done. This gives more accuracy and rigidity and is able to work in unwieldy components, and our horizontal boring machine job work is able to apply in lower-generation mining and heavy machinery.
    • Multiple Drilling Operations: We use multiple types of machines such as gang drilling machines, turret drilling machines and CNC drills, for performing the drilling operation at a higher speed and maximizing productivity. This process is faster and able to be used in various-sized holes in sequence. Due to its higher versatility, it can be used in automotive and engine components.
  • Facing: Our facing operations help achieve a smooth and precise surface finish, which is crucial for proper assembly and operation of machine parts. By using this process, we ensure that components fit together accurately and seamlessly. In heavy machinery like machine bases, engine blocks, and bearing houses, our horizontal boring expertise shines through facing tasks. On large-diameter materials, we remove surface material to create a flat and smooth finish, making it perfect for heavy-duty applications.
  • Milling: Another crucial process in our horizontal boring job work is face milling, which is similar to facing. This process involves removing internal material from a workpiece to create flat surfaces, grooves, slots, or profiles. In face milling, we use rotating cutting tools that move across the material to create a flat surface on large workpieces. We've upgraded to cutting-edge machines like CNC milling machines to achieve even higher accuracy and quality. We use face milling to create reference surfaces on large components like industrial machinery frames, engine blocks, and machine tools.

Technical Specifications:

We have mentioned below a technical specification about out horizontal boring job work and mentioned a detailed overview about our each task. This will guide you in more details:

Parameter/Aspect Boring Drilling Facing Tapping
Machine Type Horizontal Boring Machine (HBM) Horizontal Boring Machine (HBM) Horizontal Boring Machine (HBM) Horizontal Boring Machine (HBM)
Tool Type Boring Bar Twist Drill, Indexable Drill Face Mill Tapping Tool
Workpiece Material Cast Iron, Steel, Aluminum Cast Iron, Steel, Aluminum Cast Iron, Steel, Aluminum Steel, Cast Iron, Aluminum
Spindle Speed (RPM) 100-600 RPM 200-1200 RPM 100-800 RPM 200-1000 RPM
Feed Rate (mm/min) 0.05-0.5 mm/rev 0.1-0.3 mm/rev 0.05-0.5 mm/rev 0.05-0.2 mm/rev
Cutting Depth 2-10 mm 5-20 mm 0.5-3 mm Thread Depth as per Specification
Tool Material Carbide, HSS, PCD HSS, Carbide Carbide, HSS HSS, Carbide
Coolant/Lubricant Water-soluble cutting fluids Water-soluble cutting fluids Oil-based coolant Lubricating oil
Machine Type Horizontal Boring Machine (HBM) Horizontal Boring Machine (HBM) Horizontal Boring Machine (HBM) Horizontal Boring Machine (HBM)
Clamping Method Hydraulic or Manual Vices Hydraulic or Manual Vices Hydraulic or Manual Vices Hydraulic or Manual Vices
Cutter Diameter (mm) 50-250 mm 10-100 mm 100-300 mm As per Tap Size (M6-M24)
Cycle Time (per piece) 5-15 mins 2-10 mins 3-12 mins 1-5 mins
Accuracy High (depending on depth) Medium to High High Medium

New Features and Benefits of using our Horizontal Boring Job Work:

With the help of new technological machineries, the each task can be done with higher accuracy and improves the efficiency in every industry. Here we have mentioned below some benefits such as:

Features Benefits Technological Updates Impact of Technological Updates
Precision Machining We deliver high accuracy for complex, large-scale components. CNC integration with advanced software for real-time monitoring and adjustments. Increased accuracy and reduced human error in machining operations.
Multi-Directional Boring Capability This process allows drilling in multiple axes, enabling complex geometries. 5-axis CNC technology with automation for enhanced flexibility and efficiency. This process enables intricate designs and reduces machine setup time.
Heavy-Duty Material Handling Capable of handling large, heavy workpieces (up to several tons). Robotic arms and smart material handling systems. Minimizes labor requirements and increases handling speed for large components.
Versatility in Materials Can machine a variety of materials, including metals, plastics, and composites. Enhanced tooling options (carbide, diamond, and ceramic coatings). Expands material compatibility, improves cutting speeds, and extends tool life.
High Productivity Faster production cycles due to large workpiece capacities and multi-tool operations. IoT-enabled smart machines with predictive maintenance features. Reduces downtime and enhances operational efficiency by preventing breakdowns.
Applications of our Horizontal Boring Job Work:

Due to the involvement of new technological machineries, we use our horizontal boring job work into multiple industries such as:

  • Energy Sector: We use horizontal boring to craft critical components for power generation and distribution, like turbines, generators, and transformers. We also manufacture wind turbine parts that help harness renewable energy.
  • Construction Equipment: In the construction industry, we employ horizontal boring to build robust parts for heavy machinery, such as excavator components and hydraulic systems. We also machine components for cranes and crawlers that help build our infrastructure.
  • Aerospace Industries: Our expertise in horizontal boring helps us manufacture critical aircraft components, including engine blocks, gearboxes, and structural parts. We also precision-bore and mill aircraft landing gear components for safe and smooth takeoffs and landings.
  • Automotive Industry: In the automotive sector, we utilize horizontal boring to precision-bore and mill engine blocks, cylinder heads, and transmission and gearbox components. We also machine axles and shafts that connect the engine to the wheels, ensuring a smooth ride.

As a former horizontal boring machine job work and service provider in Mumbai and Thane, we as SRN Industries are using new technological machines for simplifying tasks such as boring, drilling, facing and milling. Our work is commonly known for its higher accuracy and efficiency without any failure and ability to apply in multiple industries. Contact us today for more information!