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ID Keyway Slotting Job Work in Mumbai, Thane
SRN Industries, a former ID Keyway slotting job work and service provider in Mumbai and Thane. Ideally, ID keyway slotting refers to a keyway that is created inside a cylindrical bore (internal diameter, or ID).
Keyways play a crucial role in transmitting torque between a shaft and it’s mating parts, such as gears, pulleys, or couplings. They ensure smooth processing and efficient power transfer between components. Let's explore the various types of ID keyway slotting job work we offer, their benefits, features, and applications in detail
Multiple types of ID Keyway slotting job work, which we offer:
As a dominant ID Keyway slotting job work and service provider in Mumbai and Thane. The types are depending on the types of keyway and the using tools. Here we have mentioned below certain types that can be applied as per the requirement:
- Straight Keyway Slotting: We provide straight keyway slotting services, a widely used method where a straight groove is precision-machined into the internal diameter of a part. To achieve this, we utilize various specialized tools and machines, including broaching machines, slotting machines, and CNC milling machines. This type of keyway is particularly useful for securely connecting a keyed shaft to gears, pulleys, and other components, ensuring a strong and efficient connection.
- Woodruff Keyway Slotting: In this slotting process, a half-moon-shaped keyway is created in the internal diameter to accommodate a woodruff key, which is semi-circular in shape. A special cutter or milling machine is used for providing woodruff key slots. This process is more useful for maintaining the torque transmission in the automotive industry and complex machines for smooth functioning.
- Internal Spline Slotting: We create various types of slots within the bore to form splines, which are essential for high-torque applications. These slots interact with corresponding slots on the mating shaft, enabling secure connections. To achieve this, we employ specialized techniques like broaching, hobbing, or CNC machining. These methods are crucial in transmission systems and heavy machinery, where high torque is required.
- Involute Spline Slotting: We specialize in a complex slotting process called involute spline slotting, where we precision-machine slots onto a shaft or workpiece. These external slots engage with internal spline slots, forming a secure connection through the shaft's teeth. We utilize advanced CNC slotting machines and dedicated spline-cutting equipment to achieve this. This process is crucial in high-performance applications like automotive gearboxes and mechanical systems, where maintaining continuous performance is essential.
Technical Specifications of our ID Keyway Slotting Job Work:
We have mentioned below a detailed technical specification sheet of our ID Keyway slotting job work, which will guide you and help improve the performance:
| Specification Parameter | Straight Keyway Slotting | Woodruff Keyway Slotting | Internal Spline Slotting | Involute Spline Slotting |
|---|---|---|---|---|
| Type of Cut | Linear straight cut inside cylindrical surface | Curved semicircular cut inside cylindrical surface | Series of internal spline profiles | Curved splines based on involute geometry |
| Keyway Dimensions | Custom length, width, and depth per client specification | Standard size; typically 1/8" to 1/2" radius | Defined by number of teeth, module or diametral pitch | Defined by number of teeth and involute profile |
| Applicable Shaft/Bore Sizes | 0.25" to 6" (6mm to 150mm) ID bores | 0.25" to 6" (6mm to 150mm) ID bores | 0.5" to 12" (12mm to 300mm) ID bores | 0.5" to 12" (12mm to 300mm) ID bores |
| Material Compatibility | Mild steel, stainless steel, aluminum, brass, and alloys | Mild steel, stainless steel, aluminum, brass, and alloys | High-strength materials like steel, alloy steels | High-strength materials, particularly hardened steels |
| Standard Tolerances | ±0.001" (±0.025mm) | ±0.001" (±0.025mm) | ±0.0005" (±0.013mm) | ±0.0005" (±0.013mm) |
| Surface Finish | 32-64 microinches (0.8-1.6 µm) Ra | 32-64 microinches (0.8-1.6 µm) Ra | 16-32 microinches (0.4-0.8 µm) Ra | 16-32 microinches (0.4-0.8 µm) Ra |
| Cutting Depth | 1/8" to 1/2" (3mm to 12mm) | 1/8" to 3/4" (3mm to 19mm) | Varies by spline profile | Varies by spline profile |
| Tooling Type | Broaching tools, slotting heads | Woodruff keyseat cutters | Spline broaches, rotary cutters | Involute spline cutters, hob |
| Precision Measurement Equipment | CMM (Coordinate Measuring Machine), digital micrometers | CMM, dial indicators | CMM, profile projectors | CMM, profile projectors |
| Lead Time | 1-3 weeks depending on complexity | 1-3 weeks depending on complexity | 2-6 weeks depending on complexity | 2-6 weeks depending on complexity |
Features and Benefits of using our ID Keyway slotting job work:
Being the best ID Keyway slotting job work and service provider in Mumbai and Thane. We offer slotting services with accurate form and use high-quality machining tools for improving performance and accuracy. Here we have mentioned some unique features and benefits:
- Minimized Component Failures: : We use ID keyway slotting to prevent parts from failing, which reduces machine downtime and improves safety. This is especially important in cars and complex machines.
- Complex Geometry Creation: This process is great for creating intricate designs and shapes in high-performance machines. We can make splines, special profiles, and multiple keyways, which helps transmit power and torque effectively.
- Wide Range of Material Compatibility: We can work with various metals, from mild steel to hardened steel, and get the same great results. This makes our process versatile and reliable.
- Precision Internal Machining: We specialize in making precise internal cuts in cylindrical bores, ensuring a perfect fit for components like gears and pulleys.
Applications of our ID Keyway slotting job work:
The accurate slotting process and new advanced technological mechanisms in our services which will be more helpful in multiple industries such as:
- Automotive components: We use ID keyway slotting to make precise cuts in engine parts, transmission components, and drivetrain components for the automotive industry.
- Aerospace and defense: This process is crucial in creating keyways in aircraft and defense components, like engine shafts and gearboxes, to ensure precise rotation and torque transmission.
- Pump and motor assemblies: We slot keyways in pump and motor shafts to securely attach impellers, gears, and other components.
- Power transmission components: Our ID keyway slotting creates keyways in shafts, gears, and other components to transmit torque and rotational motion efficiently.
- Gearbox and transmission components: This process is essential in manufacturing gearbox and transmission components, such as gear sets, shafts, and bearings, for smooth power transmission.
Being the best ID Keyway slotting job work services in Mumbai and Thane. We as SRN Industries are offering the best qualities of slotting process, which is a necessary thing for maintaining accuracy in complex machines. The premium quality of tools and machines is used in our ID Keyway slotting job work to improve the work's performance and quality. Contact us today for more information!