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ID Keyway Slotting Job Work in Pune, PCMC, Chakan, Talegaon, Ranjangaon, Bhosari
SRN Industries, a former ID Keyway slotting job work and service provider in PCMC, Chakan, Talegaon, Ranjangaon, Bhosari, Pune. Ideally, ID keyway slotting refers to a keyway that is created inside a cylindrical bore (internal diameter, or ID).
These keyways are the necessary parts for maintaining or transmitting the torque between a shaft and a mating part such as gear, pulley or coupling. The keyways are important for smooth processing and efficient transfer of power between the components. Let’s check out the multiple types of ID keyway slotting job work that we offer, its benefits, features and multiple applications one by one!
Multiple types of ID Keyway slotting job work, which we offer:
As a dominant ID Keyway slotting job work services in PCMC, Chakan, Talegaon, Ranjangaon, Bhosari, Pune. The types are depending on the types of keyway and the using tools. Here we have mentioned below certain types that can be applied as per the requirement:
- Straight Keyway Slotting: We offer this straight keyway slotting service which is a common method where the straight groove is machined into the internal diameter of a part. For applying this process, multiple tools are used, such as broaching machines, slotting machines or CNC milling machines with specialized tools. This type is specially used for connecting a keyed shaft to gears, pulleys and other components.
- Woodruff Keyway Slotting: We offer this straight keyway slotting service which is a common method where the straight groove is machined into the internal diameter of a part. For applying this process, multiple tools are used, such as broaching machines, slotting machines or CNC milling machines with specialized tools. This type is specially used for connecting a keyed shaft to gears, pulleys and other components.
- Woodruff Keyway Slotting: In this slotting process, a half-moon-shaped keyway is created in the internal diameter to accommodate a woodruff key, which is semi-circular in shape. A special cutter or milling machine is used for providing woodruff key slots. This process is more useful for maintaining the torque transmission in the automotive industry and complex machines for smooth functioning.
- Internal Spline Slotting: Multiple types of slots are used in the machines inside the bore for creating splines. These whole slots engage with corresponding slots on the mating shaft. For applying this process, broaching, hobbing or CNC machines are used. These are highly used in higher-torque operations such as transmission systems and heavy machinery systems.
- Involute Spline Slotting: We provide a complex slotting process, known as the involute spline slotting method, which is machined onto a shaft or workpiece using the process called slotting. The external spine shots mate with an internal spline slot and form a reverse invasion with the help of the shaft's teeth. The CNC slotting machines and dedicated spline-cutting equipment are used for this process. This process can be used commonly in automotive gearboxes and high-performance mechanical systems for maintaining continuous performance.
Technical Specifications of our ID Keyway Slotting Job Work:
We have mentioned below a detailed technical specification sheet of our ID Keyway slotting job work, which will guide you and help improve the performance:
| Specification Parameter | Straight Keyway Slotting | Woodruff Keyway Slotting | Internal Spline Slotting | Involute Spline Slotting |
|---|---|---|---|---|
| Type of Cut | Linear straight cut inside cylindrical surface | Curved semicircular cut inside cylindrical surface | Series of internal spline profiles | Curved splines based on involute geometry |
| Keyway Dimensions | Custom length, width, and depth per client specification | Standard size; typically 1/8" to 1/2" radius | Defined by number of teeth, module or diametral pitch | Defined by number of teeth and involute profile |
| Applicable Shaft/Bore Sizes | 0.25" to 6" (6mm to 150mm) ID bores | 0.25" to 6" (6mm to 150mm) ID bores | 0.5" to 12" (12mm to 300mm) ID bores | 0.5" to 12" (12mm to 300mm) ID bores |
| Material Compatibility | Mild steel, stainless steel, aluminum, brass, and alloys | Mild steel, stainless steel, aluminum, brass, and alloys | High-strength materials like steel, alloy steels | High-strength materials, particularly hardened steels |
| Standard Tolerances | ±0.001" (±0.025mm) | ±0.001" (±0.025mm) | ±0.0005" (±0.013mm) | ±0.0005" (±0.013mm) |
| Surface Finish | 32-64 microinches (0.8-1.6 µm) Ra | 32-64 microinches (0.8-1.6 µm) Ra | 16-32 microinches (0.4-0.8 µm) Ra | 16-32 microinches (0.4-0.8 µm) Ra |
| Cutting Depth | 1/8" to 1/2" (3mm to 12mm) | 1/8" to 3/4" (3mm to 19mm) | Varies by spline profile | Varies by spline profile |
| Tooling Type | Broaching tools, slotting heads | Woodruff keyseat cutters | Spline broaches, rotary cutters | Involute spline cutters, hob |
| Precision Measurement Equipment | CMM (Coordinate Measuring Machine), digital micrometers | CMM, dial indicators | CMM, profile projectors | CMM, profile projectors |
| Lead Time | 1-3 weeks depending on complexity | 1-3 weeks depending on complexity | 2-6 weeks depending on complexity | 2-6 weeks depending on complexity |
Features and Benefits of using our ID Keyway slotting job work:
Being the best ID Keyway slotting job work and service provider in PCMC, Chakan, Talegaon, Ranjangaon, Bhosari, and Pune. We offer slotting services with accurate form and use high-quality machining tools for improving performance and accuracy. Here we have mentioned some unique features and benefits:
- Precision Internal Machining: Accurate keyway slotting is essential for making precise internal cuts in cylindrical bores, ensuring a perfect fit for components like gears, pulleys, and couplings.
- Wide Range of Material Compatibility: For making an ID Keyway slotting job work process, multiple types of metals can be used, from mild steel and stainless steel to hardened steel. This process gives more versatility and equal performance to all metals.
- Complex Geometry Creation: This process is especially useful for creating complex designs and intricate shapes in high-performance machinery. It involves making splines, involute profiles, and multiple keyways. Splines have machined surfaces where teeth fit into matching grooves inside a hub or gear, helping to maintain friction and transmit torque effectively.
- Minimized Component Failures: ID keyway slotting is primarily used to prevent component failure. It helps reduce machine downtime and improves safety. Using precise tools ensures proper alignment between parts, making this technique especially valuable in automotive applications and complex machinery.
Applications of our ID Keyway slotting job work:
The accurate slotting process and new advanced technological mechanisms in our services which will be more helpful in multiple industries such as:
- Gearbox and transmission components: ID keyway slotting is used in the manufacture of gearbox and transmission components, such as gear sets, shafts, and bearings.
- Power transmission components: We use our ID keyway slotting for creating keyways in shafts, gears, and other power transmission components to transmit torque and rotational motion.
- Pump and motor assemblies: Keyways are slotted in pump and motor shafts to secure impellers, gears, and other components.
- Aerospace and defense: Keyways are slotted in aircraft and defense components, such as engine shafts, gearboxes, and other rotating parts.
- Automotive components: ID keyway slotting is used in the manufacture of automotive components, including engine parts, transmission components, and drivetrain components.
Being the best ID Keyway slotting job work and service provider in PCMC, Chakan, Talegaon, Ranjangaon, Bhosari, and Pune. We as SRN Industries are offering the best qualities of slotting process, which is a necessary thing for maintaining accuracy in complex machines. The premium quality of tools and machines is used in our ID Keyway slotting job work to improve the work's performance and quality. Contact us today for more information!